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The G3 Rotary Die Cutter Stacker

The G3 RDC stacker model brings together the most popular A.G. Stacker features for high performance into one machine.

13,500+ KPH

No Pits!

Ergonomic Design

Digital Twin & Mobile APP Enabled

G3 Stacker Sizes

 

 

The G3 rotary die cutter stacker is a versatile corrugated stacking machine available in the following sizes as well as customized sizes:

115″         125″

ENGINEERED INNOVATION

COMMITTED TO INNOVATION

With multiple patent and patent pending innovations, A.G.’s systems are engineered to increase safety, productivity, and connectivity for converters nationwide.

COMMITTED TO SAFETY

COMMITTED TO SAFETY

At A.G. we put safety first when it comes to engineering and designing our stackers. The G3 Rotary Die Cutter Stacker includes the following safety measures

No Pits
Ergonomic Designs
Voltage Separation
UL 508A
Automatic Set Up
Hard Guarding
Panel Access System
Fully Integrated Safety Features

DIGITAL TECHNOLOGY

MOBILE APP ENABLED

A.G. Stacker has not only invested in a Mobile APP, but features of the G3 Stacker are also digital twin enabled! Available as a service upgrade, the mobile APP allows converters to take advantage of

Parts Manuals & FAQs
In-APP Service & Parts Requests
3D AR Equipment Models

G3 Rotary Die Cutter Stacker Diagram

 

g3 rotary die cutter stacker diagram

 

Understanding A.G.’s Rotary Die Cutter Stackers

Features

G3 Stacker

XRI Stacker

Mobile APP & Digital Twin Enabled X X
13,500+ KPH X X
4-Out Capability X X
Layboy Section High Performance Layboy Original Layboy Section
Accuset Layboy Arms X X
Accurack (P) X X
Powered Rollout X X
Intuitive HMI X X
Side Catchers X X
Snubbing Wheels Carriage Style Snubbing Wheels Zero Crush Snubbing Wheels 
Backstop Ventilated Vision Backstop Solid Aluminum Backstop 
Deck Lock Out System X X
Intelligent Safety System (P) X X
Remote Diagnostic System X X
Proportional Hydraulic Controls X X
Ergonomic Operator Station X X
Air-Operated Deck Snubbing Wheel Lift System X  
Tampers & Dividers X  
Accumulator Back Tamping X  
Pivoting Hopper Guides X  
Scrap Release Technology X  
Order Memory System X  
Flexi Deck X  

Innovation comes Standard

Standard features of the G3 Rotary Die Cutter Stacker

*(P) indicates patented systems*

 

Operation control station

Ergonomically mounted color touch screen is intuitive and easy to learn with no cumbersome boom. Memory system available.

Accuset Layboy Arm Adjustment

Set all layboy arms to the same setting on each dial for fast & accurate setup!

Intelligent safety system iss (P)

State of the art system that consistently scans, detects, records, and alerts personnel in or near safety zones to ensure operator safety.

TAMPERS

Pneumatic or electric driven to aid incoming boards onto stack. Multiple modes of preference available.

ACCURACK ACCUMULATOR RACK (P)

Single motor servo driven movement with smooth electric start and stop reducing the need for maintenance.

REMOTE DIAGNOSTIC SYSTEM

Allows A.G. technicians to monitor and run diagnose issues remotely.

DECK LOCK OUT SYSTEM

Allows mechanical locking of the main deck, while the deck is raised, to allow safe access for cleaning and maintenance.

proportional hydraulic control

Regulate smooth vertical transitions of the stacker.

HIGH PERFORMANCE LAYBOY SECTION | HPLX

Capable of running 13,500+ KPH, the HPLX provides 3 nip points and a second air knife at the exit of the layboy to remove scraps, improving the quality of your finished goods.

SYSTEM INCLUDES

Rotating Layboy Exit Guides
Rotating Dampening Rollers
Additional Lay Boy Arms
Scrap Conveyor Lead Edge Guides

Laser Line (P)
Accu-Nip
Dual Air Blades
Layboy Touch Screen

accumulator back tamping

Tamps in through direction in simple, effective design to help eliminate jams. Cleaner stacks, every time.

flexi-deck (P)

This flexible transfer desk sits between the layboy and main deck to ensure blanks transfer onto a level, gap-free surface.

air operated deck lift

Raises the deck snubbing wheels vertically to make clearing a job fast, safe, and easy.

Laxan Ventilated Reinforced Backstop

Reinforce backstop to prevent flex for consistent stacks and improved performance.

PIvoting Hopper Guides

Pivots easily to meet irregularly-shaped sheets. Can be retrofitted to existing stacker.

G3 RDC Stacker EQUIPMENT UPGRADES

*(P) indicates patented systems  |  (PP) indicated patent pending systems* 

SRX Scrap Release Layboy (PP)

High Velocity Scrap Blowers (4×5 HP)
New Engineered Air Knife Design, with Varible Speed Control
New Scrap Release Layboy Arm Design
Requires HPLX

Divert & Separate Section (DSS)(PP)

Drag-and-drop screen allows for quick adjustment of diverting section for multi-out while line runs or to automate machine setup

Semi-Automatic Pallet Inserter (EPX)

Manually Feed Roller Conveyor with Roll In/Roll Out Capability
Operator Side of Stacker Shuttle Cart
12″ Top of Roller
Shuttle Cart with 15′-0″ of Travel

SERVO-DRIVEN TAMPERS (Etamp)(P)

Complete backstop and tamper set up by pushing a button or adjust from the HMI as the line runs.

SAMPLE QUALITY REJECTION SYSTEM (SQR) (P) 

As simple as the push of a button, the SQR operates at full speed with manual or automatic capability for rejection. Receive board for quality samples or print quality checks, while keeping operators safe, running at full production.

FEATURES & BENEFITS

No Feed Interruptions
Over 12,000+ KPH
New Log Every 8 Seconds
Fully Integraded into X12 Pitless
Bundle Conveyor System

HIGH SPEED HOPPER EJECTOR | HSHE

Paired with the bundle conveying system, the HSHE has the look and feel of a normal backstop and allows for the fastest cycle time when discharging or moving bundles.

FEATURES & BENEFITS

Rotating Layboy Exit Guides
Rotating Dampening Rollers
Additional Lay Boy Arms
Scrap Conveyor Lead Edge Guides

Laser Line (P)
Accu-Nip
Dual Air Blades
Layboy Touch Screen

Let's Get Started

Find out more about how an AG Stacker G3 Stacker system can improve your workflow. Request a quote online today!

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